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1880 Shirt
==========

.. figure:: gri_33125012088023-773.svg
   :align: center

A gentleman's shirt based on the instructions on `Beeton's housewife's
treasury of domestic information
<https://archive.org/details/gri_33125012088023/page/718/mode/2up>`_
from 1880.

While assembling the shirt is a relatively easy project, the pattern
instructions are from a vintage book (and not one of the best, either),
so it will require more adjustments to fit the target body than usual
for a modern pattern.

Before making this shirt in expensive fabric 

This pattern is probably good for a relatively wide range of dates: I've
seen on the internet grainy scans of ads from the 1860 that seem to use
a pattern like this one, and it should work up to the Edwardian era, but
you will have to do some research on the appropriate shapes of the front
opening and especially collar and cuffs for each era.

I believe that the original instructions assumed that this shirt would
be hand sewn in the home, but by the 1880s sewing machines in the home
were most definitely a thing.

If you want to use a machine, your options are to sew by machine
everywhere the instructions say to backstitch and handsew everything
else, or to sew by machine the backstitched seams and topstitch every
time the instructions say to hemstitch or applique stitch something; for
historical accuracy buttonholes should still be done by hand, however,
unless that's not a concern.

Materials
---------

Fabric
^^^^^^

* About 2 m of linen or cotton shirting fabric.

Notions
^^^^^^^

* sewing thread to match the fabric;
* buttonhole thread to match the fabric;

Pattern
-------

Measurements
^^^^^^^^^^^^

You need to take the following measurements:

``height_neck_back_to_knee`` (A18)
   ;
``neck_circ`` (G02)
   ;
``bust_circ`` (G04)
   ;
``neck_front_to_waist_f`` (H01)
   ;
``neck_side_to_waist_f`` (H05)
   ;
``neck_back_to_waist_b`` (H19)
   ;
``shoulder_length`` (I01)
   ;
``shoulder_tip_to_shoulder_tip_b`` (I07)
   ;
``arm_shoulder_tip_to_wrist_bent`` (L01)
   ;
``arm_wrist_circ`` (L15)
   ;

the file :download:`shirt.vit` is used by default by the pattern file
and has the list of needed measurements.

Pattern
^^^^^^^

Get the valentina file for the pattern, :download:`1880_shirt.val`.

You also need to decide the following measurements and set them in the
table of variables in Valentina; most defaults in the file are sensible,
but you probably want to change the ``shirt_width`` so that it fits
nicely on your fabric with as little waste as possible:

``shirt_length_back``
   usually equals ``height_neck_back_to_knee``;
``shirt_length_front``
   a bit shorter (8-10 cm) than the back;
``shirt_width``
   the flat width of the shirt: historically this would have been the
   width of the fabric (something like 90 - 100 cm would be typical);
``front_slit_length``
   the length of the slit (and pleated part) in front: this can easily
   be as long as the ``neck_front_to_waist_f`` measurement
``button_placket_width``
   the finished width of the button placket; 2.5 cm or to taste;
``ease``
   the total ease around the chest, used to calculate the following two
   variables;
``front_slit_width``
   the width that is cut in the front for the slit: this should be at
   least 15 cm wide for a 2.5 cm button placket and the rest will be
   pleated;
``front_gathers_width``
   the final width to which the material in the front slit is gathered:
   at least the width of the button placket;
``front_band_height``
   the band that covers the pleats and gathers in the front: 4 cm, or to
   taste;
``yoke_depth``
   from the nape of the neck to where the yoke ends, to taste;
``cuff_length``
   length of the cuff: 9 cm or to taste;
``sleeve_length``
   length of the sleeve: ``arm_shoulder_tip_to_wrist_bent`` minus half
   the cuff, or to taste according to how puffed you want the sleeve to
   be;
``sleeve_width``
   the basic width of the sleeve, before dealing with the gussets: this
   is often half the ``shirt_width``;
``sleeve_wrist_circumference``
   the desired circumference of the sleeve at the wrist, before
   gathering it into the cuff;
``collar_band_height``
   the height of the collar band, to be used with a detachable collar: 2
   cm is usually fine;
``sewing_allowance``
   the default sewing allowance, as small as you can manage, remembering
   that many seams are sewn and felled, so the fabric will have to be
   cut with double this allowance on one side: for hand sewing on thin
   fabric 4-6 mm, machine sewing and thicker fabric will require a bit
   more.

The valentina file also has a few more intermediate variables that are
used to calculate the ``front_slit_width`` and ``front_gathers_width``
from the given ``bust_circ``, ``shirt_width`` and ``ease``: you can
ignore them.

The file is set up not to print the front, back and sleeves details, as
those are mostly big rectangles: you can get their measurements in Draw
mode as follows:

back:
   a rectangle as wide as ``shirt_width`` (A – A2) and as high as
   ``shirt_length_back`` (A – A1);
front:
   a rectangle as wide as ``shirt_width`` (A – A9) and as high as
   ``shirt_lenght_front`` (A — A8);
sleeves:
   the final sleeve shape is an isosceles trapezium with and height of
   ``sleeve_length`` (A – A25), a short base of
   ``sleeve_wrist_circumference`` (A28 – A29) and a long base that adds
   to ``sleeve_width`` the same amount that has been taken away by the
   other base (A30 – A31): the most efficient way however is to cut a
   rectangle that is as high as ``sleeve_length`` and twice as wide as
   ``sleeve_width``, and adjust the sides with gussets as explained
   below.

This pattern also includes just a collar band, which is used with
detached collars; you can of course add a full collar from any other
source. There is however a choice between a straight collar band (as
used in the book) and a more fitted curved collar band.

Instructions
------------

Pattern adjustments
^^^^^^^^^^^^^^^^^^^

Print the shoulder piece pattern and try it on; make any adjustments to
it so that it lies nicely, the neck curve follows the base of the neck
and arrives almost, but not quite, to the neck base in front, leaving
the space for the button placket.

You may also want to make a fabric mockup for these checks, and then
bring the changes back to the pattern to cut the final pieces.

Cutting
^^^^^^^

.. tip::

   While cutting, you want to be really sure that the rectangular
   pieces are cut on the grain: if the fabric allows it you can rip
   them, otherwise try to cut it by following a thread.

Cut the full rectangles for the front and back.

.. figure:: gri_33125012088023-770.svg
   :align: center

If the fabric is non-directional and has no right and wrong side, the
best way to cut the sleeves is as described on the book: fold the
rectangle in such a way that the sides will meet precisely in the center
and bast them together, then fold them in such a way that the distance a
– g and h – g is the desired width at the cuff, and cut all layers of
fabric along the fold.

.. figure:: sleeve_cutting_pattern.svg
   :align: center

After re-opening the fabric, you will get the shape in figure, and you
will have to attach the small gusset to one side of the sleeve to
complete the trapezium. Note that because of the sewing allowances this
won't be a precise match, but the tolerance in this pattern is enough
for it not to be a problem.

.. figure:: sleeve_cutting_pattern_directional.svg
   :align: center

If the fabric is directional or simply has a defined right and wrong
side, you probably need to cut gussets from both sides of the sleeves
and 

Cut four of the shoulder pieces, two of the front bands, two of each
collar piece, four of each cuff piece and two of the tongue.

Keep all scraps, as you will need them later to cut some small
reinforcement patches.

Front
^^^^^

Cut the vertical and horizontal lines of the slit in the front.

On both sides, fold the width of the button placket (e.g. 2.5 cm) twice
towards the front.

.. note::

   This will show the wrong side of the fabric as the button placket,
   and looks just fine with most shirting fabric that has no distinct
   right or wrong side.

   If your fabric has a difference and the result doesn't look good, you
   can fold the button placket towards the back and hemstitch it in
   place instead of applique stitching it.

Fold the rest of each half of the front in two or three pleats, pointing
outside from the center of the shirt, so that each side measures half
the ``front_gathers_width`` measured from the *center* of the placket
(as the two plackets will be sewn on top of each other).  Overlap the
pleats a tiny bit to hide their seams.

Press everything.

Backstitch the pleats by following the crease line.

Applique stitch the plackets over the seam of the first pleat.

On just the *left* placket sew two neat lines of backstitches, 4 mm from
each edge.

Run two lines in strong contrasting thread 18 mm and 22 mm from the bottom
horizontal edge of the slit for the gathers.

With right sides facing backstitch all around the tongue except for the
top, press, trim the corners and clip the curves, turn inside out and
press again.

Press the sewing allowances of the front bands towards the wrong side.

Sew the tongue to the center bottom of one of the bands

Pin that band on top of the front so that it covers the slit, applique
stitch it on the sides and top edge and hem stitch the bottom edge over
the gathers, catching each gather in a stitch and sewing to the
underside of the tongue when you reach it.

Pin the other band to the wrong side of the front and hem stitch it to
the shirt on all four sides, again catching each gather in a stitch, so
that the raw edges of the slit are fully encased.

Back
^^^^

Assembly of the body
^^^^^^^^^^^^^^^^^^^^

Sleeves
^^^^^^^

Finishing
^^^^^^^^^